Category Archives: project

Etching Day

I decided to start with the larger pieces to establish the amount of material. I wanted to chew through. I used a solution of 50% water and 50% etchant and submerged the bridge and control plate for three minute intervals. Between each dip I rinsed in water and used a paper towel to rub away the corroded remnants on the surface of the metal. I ended up etching for around 20 minutes. The result was slightly pitted with a nice dull reddish brown tone.

After drying the parts I applied the rusting liquid and let it sit for about an hour. The result left a very green surface on the metal but when this was buffed away it darkened the the finish slightly and slightly broke down lines of scratches in the metal.

I repeated the process with the smaller hardware. My biggest concern were the small threads on the bridge so I held back the small stuff and I put a bead of hot melt glue through the threaded parts of the bridge saddles. I’ll boil the glue out after etching.

I separated the hardware into surface area similar batches and used a couple of glass jars and etched the parts in bulk. After the water wash I dried the parts and gave them a shot of wd-40. I may “rust” a few more of these before assembling later.

The last step of the day was to apply black shoe polish on the big parts to decrease the contrast in the finish a bit.

Heres a pic mid rust, I’ll post photos of the completed hardware once I have the bridge and control plate back together.

Round and Round

I made a sketch of the tuners and then broke them down so I could start the hardware relic process. I placed all of the small hardware into a small rock tumbler with a handful of stones and let it bounce around for about two hours. Unfortunately the control plate wouldn’t fit so it looks like I’ll be doing that one manually with a coffee can.

I did a test on the body of the shown tuner with etchant and it knocked the shine off rather well, compare it to the shiny but scuffed appearance on the top of the peg. The green cast on the bridge and the side of the tuner is from a computer monitor. Click on the image above for a BIG view.

As my research has continued I found a wonderful site relicdeluxe.com This site is indispensable for creating a relic instrument.

Teardown

After everything was together and working correctly I started the process of tearing it back apart. I re tasked a flip top plastic organizer to keep all of the hardware organized and dissembled to individual components.

Thinking ahead to reshaping the headstock, I picked up a 21pc drum sanding kit at sears hardware for 15.99.


T
he next step will be to start adding about 50 years of wear to the metal hardware.

The Saga Begins

The kit arrived well packaged with parts in divided bags. I was mocked by several coworkers who had seen the package in the office and popped into my lab and made bad air guitar moves telling me it was a long way to the top if I want to rock and roll (I was mildly impressed with the AC/DC reference)

With the kit safely home I unpacked the kit using a plastic parts tray to sort the hardware. Following the advise of most Saga builders I decided to assemble the kit before starting the
finishing process. This took the better part of three hours. The guitar went together quickly. The neck fit the pocket in the body beautify. The pick guard is out of alignment by a few millimeters but this is being replaced anyways. I ran into trouble when I tool a closer look at the electronics on the control plate.

I think it was someones first day at the saga factory:

A redundant ground wire was running from the from the volume pot to the tone pot that popped off with the first touch. Snip

A black mystery connector (another ground) had no corresponding wire from the pickup cavity. I thought this was a ground for the bridge but there was another one correctly labeled. Snip

Connections have a bullet style connector and a section of heat shrink tubing, but the ground from the pickups would have required an adapter to accept two bullet connectors. Snip

The last straw was the three way switch that was wired incorrectly the joints looked cold (dull and pitted as did all of the connections for that matter) and the leads from the pickups didn’t bridge the two terminals on each side of the switch. At this point I decided to get out my soldapult and tear all of the connections down and start over. This added about an hour but the guitar sounded 10 times better after I was done.

Don’t get me wrong I’m not complaining at all! I have no idea how this kit can be sold this inexpensively. I was expecting two pots, a cap, switch, jack and a coil of wire in the nicely divided bags containing the other parts. I’m sure saga would have also included a small coil of solder.

I strung the guitar up with the included strings and started the setup process. I dropped the saddle height to get things in the right ballpark, the neck looks great right out of the box. I made quick work of the setup with the exception of the a small problem with the E and A saddle. Intonation on the E and A strings are still a little sharp and I’ll have to cut the tension spring down a bit so I’ll have the clearance to pull the saddle back a few millimeters.

I spent a few minutes adjusting pickup height, and got a decent balance between the bridge and neck output level. Clearance on the neck pickup might be a problem if you really layed into the guitar but I’m usually not a heavy handed player.

Waiting for the TC-10 to arrive!

I’m eager to star the project, but I’m committed to taking an appropriate amount of time to do things correctly. In my case this means slow! I’ve jumped into research and design, heres some of what I’ve produced:

Design:

I decided to mock up the look I’m going for in photoshop (the base image is from fenders website, I photoshoped the pickgaurd). I landed on a fiesta red(ish) color, an lp pickgaurd that I saw online a while ago and reliced edges and hardware. I’ll cut the saga headstock to as much a tele shape as possible. Ironically I was having a hard time finding a good pattern image online and then I looked at the licensing agreement between marmoth and fender and it has a great tele headstock drawing in the PDF! I plan on using the stock hardware with the exception of new tuners and brass saddles in the bridge.

Logo:

I liked the angry angus logo. It honest in it’s appearance. I landed in between with my first name, Franz, in a Fender script. I used illustrator to create the graphic working from a photo of a tele headstock. I traced the F, moved the r, scalped the d to make an a, moved the n, and constructed a z by tracing a script font and “fendering” the edges to make it fit the design. It’s shown above in the header graphic, it’s a little rough but I think I have the right idea in place.

Research:

I started with the relic process, I found a great tutorial on youtube from howaudio.com and I took the $20 plunge to subscribe for a month to see the complete tutorial. Youtube also had several other relic tutorials that ranged in quality. HowAudio also had a good series on basic guitar setup.

GuitarAttack has several pages dedicated to TC-10 builds and I’ve started reading them picking up details on assembling the kit.

James Egold wrote a great artice in the September 2008 Premiere Guitar on building a Esquire clone “on the cheap” I found this article very helpful.

Heres a great site with info on fender finishes and custom colors.

Finishing is going to be a challenge. Fortunately I teach in a vocational high school and our auto body instructor is a wealth of knowledge. He was actually working on a cracked finish on a car when I went to ask him about technique for checking a nitrocellulose finish. Needless to say I’ll be talking with Mr. Holley in the future. I’m going to get a jumpstart searching youtube for a quick finishing “primer” pun intended.

I want to build a guitar!

Why Build a Relic?

Two events inspired the construction of the TC-10. I stopped by my local music store, swampdog music and I played an angry angus tele. This guitar knocked my socks off, it was a new guitar but it looked felt and sounded old, with a gorgeous checked nitrocellulose finish and heavily worn edges. The only down side was the $1500 price tag. I believe that it’s worth every penny I just can’t find room in the budget.

I’d recently read an article about Eddie Van Halen and the process he’s gone through modifying his equipment over the years. I really like the concept of playing a role in the creation of the instrument you play. The Angry Angus experience and the EVH article spun into the idea of building a guitar and an amplifier.

What Type of Guitar?

My taste in guitars goes back to 1985 when I saved lawn mowing money for a summer and bought a well used 74 tele custom from Williams music in Worthington, Ohio. At the time neon color guitars and big hair were all the rage and the tele was a steal at around $350 with case. This was my first real guitar. I spent countless hours studying the battle scars on the old guitar and even adding some of my own. A relic tele was an easy choice.

Side note: Premiere Guitar recently featured a fender custom shop “telemaster” Jazzmaster body with a tele neck and tele style electronics. That is a cool guitar, but I decided the first venture should be low budget.

I priced parts on warmoth.com and I decided that I wanted to start with a less expensive option. I wanted to develop technique with something cheap where I could experiment a little. Google lead me to guitar attack and I found the TC-10 kit from Saga. I bought it now on eBay for $120 shipped and I’ve been continuing the research waiting for it to arrive.

Another Spin for Vinyl

By ALEX WILLIAMS
Published: August 31, 2008

DURING his freshman year at Point Park University in Pittsburgh a couple years ago, James Acklin, now 20, felt lost among the social cliques on his new campus until he got to talking with a student who was in some of his classes. She seemed unusual, and it wasn’t just her look: thick-framed eyeglasses, bangs and vintage dresses. Then, one rainy day in February, the two skipped class and went to her apartment. As soon as she opened her door his instincts were confirmed: she had a turntable. So did he. They both spoke the language of vinyl.

Their bond was sealed as soon as she placed the stylus on an LP by the band Broken Social Scene, he said in an e-mail message. “There was this immediate mutual acknowledgment, like we both totally understood what we define ourselves by,” continued Mr. Acklin, who considers his turntable, a Technics model from the 1980s that belonged to an aunt, a prized possession. “It takes a special kind of person to appreciate pops and clicks and imperfections in their music.”

The ranks of vinyl devotees are growing. Lately, the anachronistic LP has experienced an unlikely spike in sales, decades after the mainstream music industry wrote off the format as obsolete. Major labels are expanding their vinyl offerings for the first time since they left records for dead nearly two decades ago, music executives said.

While the niche may still be small measured against overall sales of recorded music, the surge of interest in vinyl — and, particularly, its rising cachet among young listeners — is providing a rare glimmer of hope in a hemorrhaging industry.

“Even if the industry doesn’t do all that well going forward, we could really carve this out to be a nice profitable niche,” said Bill Gagnon, a senior vice president at EMI Catalog Marketing, who is in charge of vinyl releases. He said that people who buy vinyl nowadays are charmed by the format’s earthy authenticity.

“It’s almost a back-to-nature approach,” Mr. Gagnon said. “It’s the difference between growing your own vegetables and purchasing them frozen in the supermarket.”

The category virtually collapsed in the late 1980s with the advent of the compact disc. And despite the efforts of various subcultures of supporters — club D.J.’s, audiophiles, hardcore punks — to engineer a vinyl comeback, sales continued to wither as MP3s joined CDs as competition over the last decade. The industry had shipments of 3.4 million LPs and EPs in 1998 and just over 900,000 in 2006, according to the Recording Industry Association of America.

But shipments jumped about 37 percent in 2007, to nearly 1.3 million records. Three years ago Warner Bros. Records returned to the format when it opened becausesoundmatters.com, an online vinyl store stocked with reissues and new releases. At first, any vinyl release that sold 3,000 copies was considered a success, said Tom Biery, who oversees vinyl sales for the company. By comparison, the 2007 Wilco album, “Sky Blue Sky,” surpassed 14,000 copies.

Vinyl is suddenly chic, he said, even among people too young to have grown up with the familiar crackle of a needle carving through the grooves of an album. “I have friends who have younger kids — 13, 15 years old, even 10 — and all those kids want turntables,” he said. “Their parents are like: Wait a minute. What are you talking about?”

Mass-market retailers like Virgin Megastore and smaller record stores like Mondo Kim’s in Manhattan are devoting more floor space to the antiquarian 12-inch disc of late. Newbury Comics, a chain of 29 music and merchandise stores in New England, has sold 400 turntables since it started selling them in June, Duncan Browne, a company executive, said.

Despite the spike, records still represent a sliver of the music business as a whole. In 2007, for example, the industry shipped 511 million CDs. But given the declining interest in compact discs — those half-billion CDs represented a drop of more than 17 percent from the year before — any growth was welcome, executives said.

This year Capitol/EMI is in the process of reissuing its first substantial vinyl catalog in decades. Some of those albums, like “Pet Sounds” by the Beach Boys, are classic rock leviathans aimed at nostalgic baby boomers. But many are albums by contemporary artists, like Radiohead and Coldplay, who appeal to young music buyers, Mr. Gagnon said. Most are pressed on acoustically superior 180-gram vinyl, and many are packaged in gatefold jackets, so they can serve as collectors’ items for young fans who might also have the music in its digital form.

With music so abundant on the Internet, record label executives said they needed to make physical copies of albums stand out as desirable objects in order to get people to buy them. Vinyl albums are up to the task: they are exotic because of their novelty and retro allure, and more physically imposing than CDs. (And the 12.5-inch album sleeve is an ideal canvas for cover art.)

Deluxe editions are trophies of sorts for passionate fans, Mr. Biery said. In September, for example, Warner Bros. Records will release a new Metallica album, “Death Magnetic,” in a five-record box version — each of 10 songs will get its own side — for about $115.

Many new-generation fans of vinyl view LPs as branded merchandise, like band T-shirts or posters, as much as a practical means of acquiring recorded music, said Matt Wishnow, the founder of Insound, an online music and merchandise company. In the last two years vinyl sales have expanded to about 50 percent from less than 20 percent of the company’s business, he said. (The median age of its customers, he added, is 25.)

In an era when “everybody’s music collection is the same” thanks to file swapping, collecting expensive, unwieldy LPs is a conspicuous way for the superfans to advertise their cognoscenti status, he said.

“It’s a customer who wants to have vinyl in their home the same way they want books in their home,” Mr. Wishnow said. For such a customer, he added, the message is, “ ‘When I can have all the music in the world in the palm of my hand, what does it say about me that I spend $15 to $20 for this format that is a pain to store and move and is easily damaged?’ ”

Young vinyl collectors said digital technology had made it easy for anyone — even parents — to acquire vast, esoteric music collections. In that context, nothing seems hipper than old-fashioned inconvenience.

“The process of taking the record off the shelf, pulling it out of the sleeve, putting the needle on the record, makes for a much more intense and personal connection with the music because it’s more effort,” said R. J. Crowder-Schaefer, 21, a senior at New York University who said he became a serious vinyl disciple a few years ago.

Along the way, devotees often cross paths with their parents, who are still upgrading their audio technology. Meghan Galewski, another student at New York University, bought her father, now 56, an iPod for a recent birthday. He bought her a turntable for hers.

“He thought it was stupid that I wanted this old technology,” Ms. Galewski, 21, said. She had to tutor him on how to use his iPod, then rifled through his stacks of records from the ’60s and ’70s to appropriate gems like his original “Woodstock” LP set.

But for Corinne Monaco, 17, who lives in Prospect Heights, Brooklyn, her interest in vinyl provides a way to bond with her parents. Afternoons on the sofa listening to Jethro Tull and Jimi Hendrix albums with her father, she said, give her “a chance to see where he was coming from, with the music of his youth.”

INDEED, records force children of the digital age to listen to music in the rigid manner of previous generations, said Scott Karoly, 21, a student at the University of California, Santa Cruz, and a recent vinyl convert.

No longer can they use a click wheel to sample songs from Miley Cyrus, Nas, Black Sabbath, John Coltrane and the Scissor Sisters within minutes. With vinyl, listeners cede control to the artist. They let the music wash over them, in the original order of songs, at the original pace. “I have a ton of music on iTunes,” Mr. Karoly said, “but with that music I get A.D.D. really quick. With my LPs, it’s like reading a book as opposed to clicking through articles on Yahoo.”

“When you put on a record,” he added, “it’s an event.”